Maintenance Technician (Tools Included)

Do you have a knack for tinkering and fixing things with your hands? Are you looking for a career where you can do what you love every day? This online Maintenance Technician course includes an intensive overview of the skills required for manufacturing maintenance, including the principles of power transfer and rigging safety, as well as PLCs and robotics. This course will provide you with the knowledge and skills you need to begin a successful career in this field.

As a maintenance technician,...

18 Months / 250 Course Hrs

Open Enrollment

Offered in partnership with your preferred school

Butler Community College

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Learning method

Instructor-led

$3,095

Self-paced. Study on your own schedule

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Details + Objectives

Course code: GES7039

What you will learn

Troubleshooting
Six Sigma, 5S, Lean, and TPM
Inspection Methods
PLC Equipment and Communication
Electrical, Mechanical, and Fluid Systems
Robot Maintenance and Installation
Fabrication and Assembly Processes
Workholding principles

How you will benefit

Prepare for a career as a maintenance technician, maintenance mechanic, equipment engineering technician, facilities manager, maintenance engineer
Gain confidence in your ability to perform your job successfully
Develop the knowledge and skills you need to start your career and stand out to employers
Enrolled students are invited to attend our exclusive annual virtual National Apprenticeship Week events, featuring live webinars, workshops, and employer interactions
Obtain a 43-piece tool kit to help ensure you launch your career with the tools needed for success

How the course is taught

Self-paced, online course
18 Months to complete
Open enrollment, begin anytime
250 course hours

Outline

Workholding
1. Intro to Workholding
2. Supporting and Locating Principles
3. Locating Devices
4. Clamping Basics
5. Chucks, Collets, and Vises
6. Fixture Body Construction
7. Fixture Design Basics
8. Drill Bushing Selection
Math
1. Math Fundamentals
2. Math: Fractions and Decimals
3. Units of Measurement
4. Basics of Tolerance
5. Blueprint Reading
6. Geometry: Lines and Angles
7. Geometry: Triangles
8. Geometry: Circles and Polygons
9. Trigonometry: The Pythagorean Theorem
10. Trigonometry: Sine, Cosine, Tangent
11. Statistics 231
Inspection
1. Basic Measurement
2. Calibration Fundamentals
3. Hole Standards and Inspection
4. Thread Standards and Inspection
5. Surface Texture and Inspection
6. Hardness Testing
7. Introduction to GD&T
8. Major Rules of GD&T
9. Inspecting a Prismatic Part
10. Inspecting a Cylindrical Part
11. Advanced Hole Inspection
12. Inspecting with Optical Comparators
13. Inspecting with CMMs
14. Calibration and Documentation
15. In-Line Inspection Applications
Machining
1. Cutting Processes
2. Safety for Metal Cutting
3. Overview of Machine Tools
4. Basic Cutting Theory
5. Band Saw Operation
6. Basics of the CNC Lathe
7. Basics of the CNC Mill
8. Introduction to Metal Cutting Fluids
9. Metal Cutting Fluid Safety
10. Toolholders for Turning
11. Speed and Feed for the Lathe
12. Speed and Feed for the Mill
13. Cutting Tool Materials
14. Carbide Grade Selection
15. ANSI Insert Selection
16. Lathe Tool Geometry
17. Mill Tool Geometry
18. Drill Tool Geometry
19. Optimizing Tool Life and Process
20. Impact of Workpiece Materials
21. Manual Mill Basics
22. Engine Lathe Basics
23. Manual Mill Setup
24. Overview of Engine Lathe Setup
25. Benchwork and Layout Operations
26. Manual Mill Operation
27. Engine Lathe Operation
28. Holemaking on the Manual Mill
29. Threading on the Engine Lathe
30. Taper Turning on the Engine Lathe
Safety
1. Intro to OSHA
2. Personal Protective Equipment
3. Noise Reduction and Hearing Conservation
4. Respiratory Safety
5. Lockout/Tagout Procedures
6. SDS and Hazard Communication
7. Bloodborne Pathogens
8. Walking and Working Surfaces
9. Fire Safety and Prevention
10. Flammable/Combustible Liquids
11. Ergonomics
12. Hand and Power Tool Safety
13. Safety for Lifting Devices
14. Powered Industrial Truck Safety
15. Confined Spaces
16. Environmental Safety Hazards
17. Machine Guarding
Quality and Manufacturing Management
1. Lean Manufacturing Overview
2. Essentials of Leadership
3. Essentials of Communication
4. ISO 9001: 2015 Review
5. Continuous Process Improvement: Managing Flow
6. Manufacturing Process Applications: Part I
7. Continuous Process Improvement: Identifying and Eliminating Waste
8. Manufacturing Process Applications: Part II
9. Managing Performance: Best Practices
10. Approaches to Maintenance
11. Managing Performance: Corrective Actions
12. Total Productive Maintenance
13. Conflict Resolution Principles
14. 5S Overview
15. Conflict Resolution for Different Groups
16. Team Leadership
17. Intro to Six Sigma
18. Quality and Customer Service
19. Manufacturing Management
20. Troubleshooting
21. Personal Effectiveness
22. Conducting Kaizen Events
23. Managing the Diverse Workplace
24. SPC Overview
25. Harassment and Discrimination
26. TS 16949:2009 Overview
27. Interpreting Blueprints
28. Performance Management and the Law
29. Metrics for Lean
30. Process Flow Charting
31. Strategies for Setup Reduction
32. Management Tools: Problem Solving
33. Six Sigma Goals and Tools
Grinding
1. Grinding Processes
2. Grinding Safety
3. Basic Grinding Theory
4. Basics of the Surface Grinder
5. Basics of the Cylindrical Grinder
6. Basics of the Centerless Grinder
7. Setup for the Surface Grinder
8. Setup for the Cylindrical Grinder
9. Setup for the Centerless Grinder
10. Surface Grinder Operation
11. Cylindrical Grinder Operation
12. Centerless Grinder Operation
13. Introduction to Grinding Fluids
14. Grinding Variables
15. Grinding Nonferrous Metals
16. Grinding Wheel Materials
17. Grinding Wheel Geometry
18. Dressing and Truing
19. Grinding Wheel Selection
Electrical Systems and Motor Controls
1. Electrical Units
2. Safety for Electrical Work
3. Introduction to Circuits
4. Relays, Contactors, and Motor Starters
5. Introduction to Magnetism
6. DC Circuit Components
7. Distribution Systems
8. NEC Overview
9. AC Fundamentals
10. Electrical Instruments
11. Electrical Print Reading
12. DC Power Sources
13. AC Power Sources
14. Conductor Selection
15. Series Circuit Calculations
16. Introduction to Electric Motors
17. Parallel Circuit Calculations
18. Symbols and Diagrams for Motors
19. Logic and Line Diagrams
20. Battery Selection
21. Limit Switches and Proximity Sensors
22. PLCs and Automation
23. Robot Troubleshooting
24. Robot Maintenance
25. Basics of Siemens PLCs
26. Intro to PLCs
27. Siemens PLC Hardware
28. Hardware for PLCs
29. Robot Installations
30. Siemens PLC Inputs and Outputs
PLC Inputs and Outputs
1. Siemens Human Machine Interfaces
2. Siemens SIMATIC Modular PLCs
3. Hand-Held Programmers of PLCs
4. Overview of PLC Registers
5. Siemens SIMATIC S7-1200 PLCs
6. Siemens SIMATIC S7-1500 PLCs
7. Siemens Safety Integrated for Factory Automation
Mechanical Systems
1. Introduction to Mechanical Systems
2. Safety for Mechanical Work
3. Forces of Machines
4. Power Transmission Components
5. Lubricant Fundamentals
6. Mechanical Power Variables
7. Bearing Applications
8. Spring Applications
9. Belt Drive Applications
10. Gear Geometry
11. Gear Applications
12. Clutch and Brake Applications
Fluid Systems
1. Intro to Fluid Systems
2. The Forces of Fluid Power
3. Safety for Hydraulics and Pneumatics
4. Introduction to Hydraulic Components
5. Introduction to Pneumatic Components
6. Introduction to Fluid Conductors
7. Fittings for Fluid Systems
8. Preventative Maintenance for Fluid Systems
9. Hydraulic Power Variables
10. Hydraulic Power Sources
11. Pneumatic Power Variables
12. Pneumatic Power Sources
13. Fluid System Print Reading
14. Actuator Applications
15. Basic Hydraulic Circuit Design
16. Basic Pneumatic Circuit Design
17. Hydraulic Fluid Selection
18. Contamination and Filter Selection
19. Hydraulic Principles and System Design
Rigging
1. Intro to Machine Rigging
2. Rigging Equipment
3. Lifting and Moving Equipment
4. Rigging Inspection and Safety
5. Rigging Mechanics
Welding
1. Welding Safety Essentials
2. PPE for Welding
3. Welding Fumes and Gases Safety
4. Electrical Safety for Welding
5. Introduction to Welding
6. Introduction to Welding Processes
7. Math Fundamentals for Welding
8. Geometry Fundamentals for Welding
9. Material Tests for Welding
10. Welding Ferrous Metals
11. Welding Nonferrous Metals
12. Overview of Weld Types
13. Overview of Weld Defects
14. Welding Symbols and Codes
15. Electrical Power for Arc Welding
16. Introduction to SMAW
17. Introduction to GMAW
18. Introduction to FCAW
19. Introduction to GTAW
20. Fabrication Process
21. Overview of Soldering
22. Thermal Cutting Overview
23. Plasma Cutting
24. Oxyfuel Cutting Applications
25. Introduction to Automation
26. SMAW Applications
27. GMAW Applications
28. Advanced GMAW Applications
29. FCAW Applications
30. GTAW Applications
Fasteners
1. Intro to Fastener Threads
2. Overview of Threaded Fasteners
3. Tools for Threaded Fasteners
4. Overview of Non-Threaded Fasteners
5. Intro to Fastener Ergonomics
6. Properties for Fasteners
7. Understanding Torque
8. Threaded Fastener Selection

Instructors & Support

This is not an instructor facilitated course; however, support will be provided through email.

Requirements

Prerequisites:

There are no prerequisites to take this course. However, this course requires basic computer skills, including the ability to open and manage windows, navigate websites, and perform common online tasks such as downloading files, completing forms, and using web-based tools.

Requirements:

Hardware Requirements:

This course can be taken on either a PC or Mac.

Software Requirements:

PC: Windows 8 or later.
Mac: macOS 10.6 or later.
Browser: The latest version of Google Chrome or Mozilla Firefox are preferred. Microsoft Edge and Safari are also compatible.
Adobe Acrobat Reader.
Software must be installed and fully operational before the course begins.

Other:

Email capabilities and access to a personal email account.

Instructional Material Requirements:

The instructional materials required for this course are included in enrollment and available online.

You will also receive the Maintenance Technician's Tool Kit.

The 43-piece tool kit includes a backpack and features the following items:
- 5 pliers
- 3 cutters
- 3 Nut Drivers
- 1 set of Screwdrivers
- 5 wrenches
- 3 snips
- 1 thermometer
- 1 tape measure
- 1 stripper
- 1 saw
- 2 knives
- 1 hammer
- 1 flashlight
- 1 pair of safety glasses
- 1 swaging kit, flaring
- 1 calculator
- 1 flashlight
- 1 hex key set (9 pc)
- 1 pry bar
- 1 speed line reel
- 1 adapter
- 1 framing square
- 2 levels
- 1 meter
- 1 speed square
- 1 mirror
- 1 valve manifold

Material Fees are non-refundable upon registration.

Please note: Due to the high cost of these items, tools will not be shipped until 10 days after your start date.

FAQ

According to Indeed job data, the average salary of a maintenance technician in the U.S. is $53,472 per year.

According to Indeed job data insights, a maintenance technician ensures that a building or facility remains safe, clean, and operational. They employ various skills to maintain properties in good condition. Typical duties of this role include:

Daily communication with facility management regarding any building issues
Responding to maintenance requests from building occupants
Assessing and repairing any malfunctioning plumbing
Ensuring the safety and functionality of electrical systems
Staying updated on safety measures for fire, carbon monoxide, and other alarms
Working with and maintaining the necessary tools and equipment to perform job duties
Painting and repairing areas of the building or facility that require attention
Responding to emergency maintenance requests
Maintaining compliance with industry regulations and standards

No.

This course is open enrollment, so you can register and start the course whenever you are ready. Access to your course can take 24-48 business hours.

After you register, you will receive 18 months to complete the course. The time allotted for completion has been calculated based on the number of course hours.

The time allotted for course completion has been calculated based on the number of course hours. However, if you are unable to complete the course, contact the student advising team to see what options you may have available to work out a suitable completion date. Please note that an extension fee may be charged.

Our courses are designed to accommodate various learning preferences. Depending on the course structure, you may get different forms of support. Self-paced courses are designed to be user-friendly and independent, minimizing the need for external support. In courses with instructors, our direct platform support feature includes opportunities for questions, discussions, and remediation, with email and phone support available for select courses. Our student advising team is available to guide you on program requirements and administrative requests, but they do not provide assistance with course content. Our goal is to provide you with the necessary support for success, whether it's through self-paced exploration, direct communication, or guidance from our advising team.

Upon successfully passing the final exam, you will be awarded a certificate of completion from the school or organization that you registered through.

ed2go courses will help you gain the skills you need to obtain an entry-level position in most cases. However, you should always research the job market in your area before enrolling.

ed2go courses are non-credit, so they do not qualify for federal aid, FAFSA, and Pell Grant. In some states, vocational rehab or workforce development boards may provide funding to take our courses. Additionally, you may qualify for financial assistance if you meet certain requirements. Learn more about financial assistance.

If you have questions that are not answered on our website, representatives are available via LIVE chat. You can also call us at 1-877-221-5151 during regular business hours to have your questions promptly answered. If you are visiting us during non-business hours, please send us a question using the "Contact Us."

Maintenance Technician (Tools Included)

Butler Community College